Purge/Seal EVAP System
What is the purge/seal EVAP system?
The most common EVAP system used
What’s it used on?
Most Ford and GM vehicles, many newer Asian vehicles and some Euro vehicles
Purge/seal EVAP components
- Fuel tank
- Vent Solenoid
- Fuel Filler Neck
- Purge Solenoid
- Fuel Tank Pressure Sensor
- Lines/Hoses
- Gas Cap
- Charcoal Canister
How does a purge/seal EVAP system work?
Fuel vapors are stored in the fuel tank and the vapor canister. When conditions are correct, the engine control module opens the purge solenoid allowing engine vacuum to draw stored fuel vapor from the EVAP system into the engine and burns them with the air/fuel mixture.
How does the ECM test for EVAP leaks?
Understanding how the vehicle tests for leaks can aid in the accurate and efficient diagnosis of the purge/seal EVAP system.
Vehicle conditions must be correct for the EVAP system to be leak tested by the ECM
These conditions include, but are not limited to:
- No related diagnostic trouble codes
- Proper fuel level
- Proper coolant temperature
- Proper ambient air temperature
- Specific engine rpm and load Upon meeting these conditions, a typical ECM controlled EVAP leak test goes as follows:
- The ECM opens the purge solenoid allowing intake manifold vacuum begin to draw on the EVAP system.
- The ECM closes the vent solenoid. This seals the purge/seal EVAP system.
- The ECM monitors the fuel tank pressure sensor (FTP) output. It should be reporting an increase in vacuum.
- Upon the FTP vacuum reading reaching a pre-determined threshold within a set amount of time, the ECM shuts off the purge.
- Now the purge/seal EVAP system is sealed and sitting in vacuum
- The ECM watches the FTP for vacuum decay. The vacuum level must remain below the ECMs threshold for a predetermined amount of timing that will vary with conditions.
- If the vacuum reading on the FTP stayed below the threshold the leak portion of the test is complete.
- Upon leak test completion the ECM may chose to open the purge or vent solenoids and close them again. This is done to ensure there’s no restriction.
What is Engine Off Natural Vacuum Leak Detection?
A new way to test for very small leaks without the vehicle running while still using the same components of the purge/seal system.
How does EONV work?
To understand how an EVAP system can be tested without the vehicle running, we first need to talk about fuel, gasoline, and what it does naturally; evaporate.
Fuel evaporates at different rates at different temperatures. This leads to a change in pressure in a sealed container. Look at gas cans stored in the garage. On an unusually cold day the can may contract slightly. Opening the nozzle reveals a small amount of vacuum in the can. The opposite is true on a warm day. A gas can will expand slightly, relieving pressure when the nozzle is opened.This same phenomenon happens on our cars fuel tank. After a warm car has been shut off the ECM begins a timer. After a predetermined amount of time the ECM will close the vent solenoid and watch the fuel tank pressure sensor. This seals the system. If the fuel is getting warmer, from hot exhaust or pavement, the pressure in the fuel tank will increase. If it cools, it will decrease or show vacuum. This subtle increase or decrease needs to pass a similar threshold to a leak test, though not as dramatic of a pressure/vacuum reading. If the EONV EVAP system can build pressure or vacuum, it passes the test. No leak is present. If it doesn’t pass this test the ECM will preform a leak test the next time the vehicle is running, and conditions are correct.Diagnostic Checks
- Inspect for loose gas cap
- Visual inspection of hoses for cracks, leaks and proper routing and attachment
- Using a scan tool or multi-meter, check key-on, engine-off (KOEO) FTP sensor voltage for proper reading (See chart)
- Using a full function scan tool, perform an EVAP system leak test to verify failure is present
- Verify proper purge solenoid functionality. Click here for more information
- Verify proper vent solenoid functionality. Click here for more information
- Perform a system leak test using a smoke machine. Click here for more information